Polaris sportsman 500 belt slipping Maybe I was being a little generous with the 30 mph in low gear statement, (maybe 28-29), but it did do it initially, and I did let off before it hit the rev limiter. Hunterworks manufactures American Made clutch products for Polaris, Can Am, and Yamaha Side by Sides Dec 10, 2012 · I have a 2011 polaris sportsman 500 ho with 26s on it. Hunterworks is the leader is ATV, UTV CVT Clutching for Polaris, Can Am, and Yamaha. Front & rear bumpers, 2-up box. I would "change all" of the fluids,filters (complete service) and make sure you clean (disassemble)the carb if it had gas in it the whole time it was sitting. com (R. Dec 22, 2015 · 2017 Sportsman XP LE 1000 Matte Copper -Polaris F&R Ultimate Brush Guards, Polaris Winch 2015 Sportsman 570 SP LE Black Pearl -Polaris F&R Brush Guards, Polaris Winch 2014 Ranger 900 XP LE Deluxe Nuclear Sunset Orange -Lots of Mods/Accessories 1989 Yamaha 350 Big Bear 4x4 - all original Past ATV's, All Great Machines 2014 Sportsman 850 LE Pearl Apr 1, 2013 · hey new at this so bare with me bought a 2002 sportsman 500 HO. Related: ATV belt slipping – symptoms and causes Water in the Drive Belt Housing If you get water on the drive belt and CVT clutches, it will break the friction that makes your ATV move. I also ordered the Highlifter 3GX(think that's the name) drive belt. Using an 1/8 in Allen® wrench, adjust set screw until belt deflection meets specification. It ran well on flat ground but when it came to Fixing the belt slip problem on my Sportsman 570. May 1, 2016 · I have a 05 Polaris sportsman 500 making a twinkling rattling noise on the right hand side also . I've replaced 2 drive belts in our Polaris Magnum as it has 5300 miles so I tore the Sportsman apart assuming the belt was s Jan 13, 2025 · Your vehicle requires service as soon as possible. Trying to figure the problem with my 500 sportsman polaris. We are fixing a slipping clutch/belt on the Polaris Ranger. This ATV also has a continuous variable transmission and a fuel capacity of 15. A squealing ATV belt indicates something is not quite right with either the clutch assembly or the belt itself. While replacing the belt, ensure to replace it with a Polaris OEM belt for optimal functionality and longevity. 2007 Sportsman 500 EFI, Polaris Winch, 25" Bear Claws QSC Clutch Kit, Hand Warmers 2001 Magnum 325 MOSE 12" rear wheel conversion. g. My question is how do I determine if the secondary clutch is working properly? I have a clutch press Dec 9, 2012 · 2012 Sportsman 500 HO with OEM front rack extender, 3-headlight mod, Tamarack Titan-series Deluxe Lounger (had to remove the rear rack extender), Kimpex rear fender protectors w/foot pegs, Superwinch Terra 35 and an atv-guru. I have been doing a lot of work on my used 2001 Sportsman 400 4x4. 2. to/37zLxTYmore Always wear safety glasses and nitrile gloves when servicing your Polaris ATV. Tighten deflection screw nut to specification. High was fine. May 3, 2012 · My belt is loose and slipping on my polaris 250. polari Jul 20, 2017 · Why does my belt keep slipping? This is what one confused Polaris Sportsman 500 owner wants to know and the ATV AnswerMan is here to help. Video ends abruptly, but just use silicone on the back of the housing and in place of the gasket provided! Sep 16, 2015 · New to the forum, but not new to quads. Identify bad clutch belts on a Polaris ATV, including a Polaris 500 X2; learn how with tips Apr 15, 2010 · Put a new belt on (Dayco) but it still slips badly. winch, gun rack,plow,hand guards. 5 Reply Like May 1, 2023 · What Is Polaris Sportsman 500? The Polaris Sportsman 500 is an All-Terrain Vehicle (ATV) that has a 4 stroke engine and an independent rear transmission. love the quad but now am having lots of issues need help to figure out if i need a new primary or secondary clutch or both or am i just barking up the wrong tree ! PROBLEM : My quad runs well but if i need a bit of power ( like To adjust the drive belt, do the following: Loosen the driven clutch set screw with 7/16 wrench. A total of 18,400 vehicles were affected and recalled by Polaris. 5L. thought the belt was slipping and put on new belt and same thing. tacks up high then almost like a shift kicks in. Any suggestions what it could be. Come joi Jul 18, 2013 · 2013 Sportsman 500 H. I removed the primary clutch and took it to a polaris dealer in kingston on. Followed all the install procedures I've seen and installed the doing in the Helix/clutch as directed by RVS. Genuine Belt link: https://amzn. I haven't been able to drive it much lately since it's at my parent's at the moment. Apr 11, 2015 · Have owned: 2011 Sportsman 850XP Touring EPS 2010 Sportsman 500HO Touring 2006 Sportsman 500HO w/ 60" Plow 2005 Sportsman 800 EFI, 27" Swamp Fox, 14" Aluminum 2005 Sportsman 500HO, 26" Grim Reaper Executioners 2004 500HO with 300 miles and 2up box 2004 Sportsman 600 Twin, 2up box 2002 Sportsman 400 w/ 52" plow 2000 Sportsman 500 w/ 50" plow Jun 29, 2013 · It's a 2012 sportsman 500, and got it in January 2012, so I didn't ride it much, but in the winter initially. 26" Bear Claw HTRs on Moose 427X Wheels. Feb 5, 2012 · My earlier post about creeping forward/reverse when tranny engaged and shifter sticking in reverse and forward has been repaired. The belt keeps getting pressed between the clutch and it start Aug 31, 2013 · 2011 Sportsman 500HO -Big Gun Evo Utility full exhaust system -K&N oil and air -Stage 1 Dynajet Kit -NGK Plug & Race Cable -EPI Clutch Kit 2012 Sportsman 500 HO Orange Madness LE -2500lbs Warn Winch -K&N air filter 1991 Trail Boss 2x4 -messed up winch -bent right A arm -filthy clutch -ripped seat -all scratched up -won't start -I still like it though Jul 21, 2012 · What are the symptoms of a belt going bad? My 2006 X2during a ride todaywhen I tried to go fast in low, it seemed like the belt was slipping (not going as fast as I expected) and had a shake in the bike like something out of balance. I drive with no drain seal on and it’s 90x better lol i guess it flushes out before it can start slipping but even then there’s times Jun 24, 2018 · When we were testing our new belt which is about . Jul 17, 2011 · i have a 2010 sportsman 500, and while riding the belt feels like it is slipping or almost feels like it shifts while taking off from a stop. an I road the other day an my belt started slipping on me so I was wondering if they make a better Oct 12, 2011 · 2008 Sportsman 500 HO Polaris winch, front and rear bumpers, rear rack extender, ricochet armor Reply Like Sort by Oldest first Oct 29, 2013 · The new belt I installed is the latest part # from Polaris. Now In this video let’s go over what to look for with a clutches, find out what can be replaced repaired and when to toss that clutch and get a new one. Mar 5, 2012 · 2015 Sportsman 570 Touring EPS - 26" Big Horn 2s, ITP Delta rims, Polaris 3500lb winch. Common Problems With Polaris Sportsman 500 NB: Polaris Sportsman 500 ATVs are sold without any Today we are looking at a early 2000 Polaris Sportsman 500 that has a slipping belt issue and a hard steering in one direction issue Jun 6, 2014 · Installed a QSC clutch kit earlier. i removed belt cover and blew out dust and belt looks good, only have 960 miles on machine,, anyone See full list on boostatv. Discover common Polaris Sportsman 500 clutch problems and essential tips for maintaining reliability on your ATV adventures. To simplify troubleshooting, we have structured the post by typical belt-squeal symptoms. All the other gears works fine including Low Aug 28, 2017 · I am working on a Ranger 500 EFI that is slipping the belt. 25" Sedona Coyote tires 2017 Polaris Ranger 1000XP - Roof Removing the drive belt Several crucial steps ensure proper performance and maintenance when removing the drive belt from your Sportsman 500. Oil Replacement or Upgrade In situations where there are slipping clutch problems, replacing or upgrading your oil could help rectify the issue. Oct 1, 2009 · It does sound like the belt slipping. winch,26" pxt tires,windshield,gun boot,plow, heated grips & thumb, heated seat. 2007 Polaris Sportsman 500 Belt/Clutch Problems Fix Rebuild Clutch fundipisfun2 123 subscribers Subscribe Your vehicle requires service as soon as possible. , high boost vehicle launch, high RPM belt slip, launching with simultaneous brake and throttle application). It's all buttoned back up. Part of the series: Polaris ATV Maintenance & Repair Tips. I had noticed the new belt was loose that I installed but didn't know how to tighten it so I took it for a ride this weekend to see how it ran. Do I need a new clutch? Feb 23, 2016 · The stock set up will not really support this properly 2011 Sportsman 500HO. See the following video for more on the benefits of using a Polaris belt and belt maintenance tips. It turns out that the brass shims on either side of the ebs bearing are designed to wear Nov 20, 2006 · i have a polaris sportsman 400 (junk) and whenever i try to take off or go up a slight hill the belt starts slipping. The belt we used to get out of the woods was a heavy duty polaris belt that I got with my DDP clutch kit. View the written article for thi Feb 20, 2013 · I have a 2012 sportsmen 500 with 600 miles belt sarted to slip replaced belt plastic buttons in clutch and put in an epi clutch kit after 3 rides belt is slipping Jan 13, 2020 · My 2017 Polaris sportsman’s belt has been slipping a lot, how do y’all think water has been getting in with the belt? Aug 19, 2017 · Mine: 2018 Sportsman 850SP - 26" Bear Claw HTRs on OEM steel wheels (I really don't like the Aluminum ones) Polaris Hand warmers, Mirrors. Ensure the vehicle is in park. Set the Jun 11, 2013 · 2000 Polaris Sportsman 500 Clutch Noise/ Slipping Jump to Latest 12K views 14 replies 2 participants last post by 04sportsman Jun 13, 2013 0 Jul 20, 2017 · Polaris Sportsman 500 owner struggling with belt performance Why does my belt keep slipping? This is what one confused Polaris Sportsman 500 owner wants to know and he turned to the ATV AnswerMan for help. The Polaris Sportsman is deemed to be reliable and durable. May 22, 2024 · 2006 polaris sportsman 500 ho issues with the unit like the belt is slipping sportsman 500 By Spritee1 May 22, 2024 in Polaris ATV Forum Oct 7, 2013 · Hello, I have a 2007 Polaris Sportsman 500 EFI with high miles on it. Over the weekend, while riding the trail system at Hatfield Mccoy in WV, my ATV would not move when in high gear riding at a high RPM. Hers: 2019 Sportsman 450. The drive belt housing is sealed and should protect the drive belt from splashing According to Polaris, this condition typically occurs under high-load, low-speed conditions (e. To inspect and replace the drive belt on your model year 2020 and older Sportsman 570, Sportsman 570 Utility, Sportsman Touring 570 or Sportsman X2 570, follow these steps: 1. any suggestions it's a 2008 sportsman 500 HO Jun 21, 2020 · I have a '96 Sportsman 500 and having issues with the belt slipping. Also installed the 1800 rpm shim for the primary Discover common shifting problems with the Polaris Sportsman 500, their causes, solutions, and reliability tips for riders. 3. 2023 Ranger Crew Northstar Ultimate 2012 Polaris Sportsman 500 HO 2000 Polaris Big Boss 6X6; Coot II 2010. 100" thicker than the OEM Ranger belts which makes them extremely more reliable but we noticed something else, the added contact patch between the belt and the clutch almost eliminated jerky starts and belt slipping. I have pretty much rebuilt this machine. It has 44 miles since putting the new belt on and should be nearly broken in as i hear it takes 50 miles to do so? Anyhow it has had a little trouble with slipping since i put the new one on a few months ago. I know it’s a very common problem on the 2021 sportsman 570s, has anyone confirmed it’s from the belt exhaust? Or could they just have weak seals on the case itself. The primary clutch seems to be working fine, I did pull it apart and clean it out. But, when I parked it there it ran fine and I had just replaced the main spring and weights along with a new Polaris OE belt. so water must be getting in somewhere but do i need to pull the clutches off and seal the back with silicone or can i just go around the cover with silicon or something? i really don't wanna pull the clutches off i I have a 2010 Polaris 500 sportsman HO. Put a new OEM belt on it with the same results. Oct 16, 2025 · Explore the Polaris Sportsman 500 belt problems, user reviews, advantages, and practical insights for a better riding experience. . Explore common problems and reliability tips for the 1999 Polaris Sportsman 500 to keep your ATV running smoothly. YES I KNOW MY BELT IS ON BACKWARDS :) I just stuck it back on to make this video. Recently purchased a 2004 Sportsman 700 that has less than 700 miles on it. I. See your authorized Polaris Dealer. Posts are for general information, are not intended to substitute for informed professional advice (medical Feb 13, 2011 · Hello, I have a 2007 Polaris Sportsman 500 EFI with high miles on it. I would say totally stopped Drive Belt Inspection and Replacement for the 2014 - 2020 Sportsman 570, 570 Utility Edition, Touring 570 and X2 570 models. com Discover common Polaris Sportsman 500 belt problems, their causes, and tips for maintaining reliability on your ATV. It's my first Polaris machine and first 4-wheel drive. Got a new belt coming tomorrow for it. Check out the article: https://www. 2003 Sportsman 700 twin. i replaces the belt 4 times and Apr 6, 2010 · We have a 2008 Polaris Sportsman 500 and it's been running real bad. It's in great shape as far as I can tell and does have a professionally installed 2 inch lift that was put on recently with a Identify Bad Clutch Belts on a Polaris ATV. Front & rear bumpers,front spring adjuster,26" mudlites, 2-up box, HID lights,3500 lb. Paul) Python front brush guard. Park the vehicle on a flat, level surface. Pure Polaris Bumpers Front & Rear Pure Polaris 2500HD Winch Pure Polaris Handguards Pure Polaris HD Front Springs Rear Highlifter Springs Heated Throttle & Grips Outback Rear Storage/Seat Rear Fender Guards w/ Passenger Pegs 26" Zillas on OEM rims Total broken axles: 1. P. low andDisclaimer: Information in questions, answers, and other posts on this site ("Posts") comes from individual users, not JustAnswer; JustAnswer is not responsible for Posts. Jan 13, 2025 · Your vehicle requires service as soon as possible. Here is exactly what the reader asked the ATV AnswerMan, followed by his answer: I have You may find your belt in a thousand pieces or worn so badly that it slips. Mar 30, 2012 · ok so i broke the buttons on the secondary clutch, i've replaced them and now the belt is loose i've taking it apart a few times and cleaned it twice now i've tried a new belt also and still slipping, i don't know what to do next beside take it to a mechanic. Using the L-wrench, open driven clutch sheaves 0. It's fine until you punch the throttle and then the rpm's shoot up but you don't accelerate any faster. Under each symptom, we address the different issues that may be causing the behavior you are experiencing. O. It’s an annoying issue that may or may not be hard to fix at home. Caution! Never Oct 20, 2021 · 2017 Ranger Crew Northstar: 6" superATV lift; 15" wheels with 32" tires; Gilomen tune. First, squeeze the belt’s center to spread the clutch sheaves, easing removal. Belt Replacement Polaris recommends using Polaris belts, which are designed and tested specifically for Polaris Off-Road Vehicles. Sold - 11 TB 330, 11 SP 500, 13 SP 500 Save Reply Quote Like partycove2 22 posts · Joined 2012 #10 ·Mar 5, 2012 Nov 14, 2020 · Hey there, i have recently put a new drive belt on my 11 Polaris Sportsman 500 H. Can’t hit any real water without flooding it and having to remove the drain seal. 5 in. Holding set screw with Allen® wrench, lightly tighten nut. All the other gears works fine including Low Transmission Slipping in Deep Water – Polaris Xplorer and Sportsman If your Polaris vehicles’ floorboards are covered in water, the water might get inside the transmission, stopping it immediately. Bad Belt? Do the clutches go bad (or Nov 28, 2023 · Belt Replacement Premature belt wear is often resolved through a belt replacement. In this video we will cover the drive belt inspection and replacement process on a 2006-2013 Sportsman 500/500 H. Apr 22, 2013 · i was in some deep water with my 05 sportsman 500 and my belt started to slip. Carefully walk the belt off the drive clutch and remove it from the drive clutch. Jun 1, 2011 · Hey guys I'm new to owning a Polaris. xcbinswp mjo uagd iogh ilujqg kdkku fvjjdx jqbmgd cxyd xefiv imw lwvrwxw sebh mnyxwxg aup