Detroit 60 series injector installation The plunger operates up and down in the body bore of the injector. 3 N2 Electronic Unit InjectorFigure 3. 7L Injector Parts Catalog The Detroit Diesel Series 60 12. Detroit Diesel tools from OTC - flyer Detroit 60 Series 12. 7L DDEC IV Injector Washer Placement Guide Injector leaks and improper sealing often occur due to incorrect washer placement during injector installation. 7 liter To replace a fuel injector on a 1997 Detroit 60 Series, first relieve fuel system pressure and disconnect the battery. 2 Cylinder Head The Series 60 cylinder head combines intake and exhaust valve porting and fuel injector seats with water jacketing to cool the ports, injectors and combustion chamber area. Parts Catalog for 11. 4. See Figure "Cylinder Head Assembly and Mating Components" . Fast Delivery. Install the injector tube repair tool (J-46904 or J-48824) to the injector tube, ensuring that the tabs are engaged and the tool is in place 2. The unit injector does all this with simple design and few parts. For brass or cups 240-1028 240-1017 8929078 23501580 Restore performance to your 12. 7L, 14L, 11. 1L Detroit Diesel … Need injector removal and install procedure for a 60 series, serial number is 06R1028429. 1L Diesel Fuel Injector Installation Kit (23537111). The Series 60 overhead camshaft design eliminates the need for push rods. Getting fuel in oil, want to Detroit 60 Series 12. MCBS60INJ | Installation Kit DDEC II-IV For Detroit S50 | S60 | 11. It’s a job that can be done with OTC 5877 Injector Cup Removal/Installation Tool Set for Detroit Diesel 60 Series Engines 9 $30358 FREE delivery Tue, Feb 18 Or fastest delivery Tomorrow, Feb 14 This specialty tool is designed to install injector cups in Detroit 60 Series engines. DETROIT 60 SERIES INJECTOR CUP REMOVAL. It has the vital function of communicating with the Electronic Control Module (ECM) and pumping a measured quantity of fuel into each cylinder at precisely the right moment. Install O-ring in groove on injector tube, a small amount of silicone based O-ring lubrication will aid in the installation. On Engines with a Jake Brake®, move the handle on the injector height gage to the alternate position, 90° to the shank. May 10, 2021 · Customer: How can I replace a faulty injector for a Detroit 14L 60 series without height calibration, without using the height tool, and also replace the Jake brakes without calibrating them? Shop HHP for a Detroit Diesel Series 60 12. 7L, first relieve fuel system pressure and disconnect the battery. Jan 2, 2025 · Fitment: Fit for Detroit Series 60 engine Replacement Part Number: J-46904 J-48824 Specification: Color: Black Material: Advanced blackened hardened steel process Using Instruction: 1. Install new cup plugs using a good grade non-hardening sealant such as Loctite® 620 or equivalent. The camshaft actuates the intake and exhaust valves and injector operating mechanism. Also for: 60g series. Separate camshaft followers are not needed, since the rocker arms incorporate follower rollers riding directly on the camshaft lobes, transmitting camshaft motion to the valves and injectors Jan 7, 2025 · Step 1: Preparation for Overhaul For Detroit Diesel Series 60 Engines (11. Your application may require additional tools so it is recommended to check a workshop manual. 35K subscribers Subscribe The heart of the diesel engine is the fuel injection system. Note: Replace with new O-ring when injector tube is removed or replaced. Buy 23537111 | Installation Kit DDEC V (N3) For Detroit S50 | S60 | 12. Below is a detailed procedure for preparing the engine and workspace. View and Download Detroit Diesel Series 60 service manual online. 7L Series 60 Detroit Diesel Engine with the Genuine OEM R414703002 by Bosch. Detroit 60 Series Fuel Injector Nozzle-Cup-Sleeve-Tube Installer Tool ST-223 Used to install injector cups rather than using the OEM tools J-33880-4 and J-5286-6. The motion of the injector rocker arm is transmitted to the plunger and SERIES 60 VALVE CLEARANCE AND INJECTOR HEIGHT SETTINGS The fuel injector height is adjusted using the injector height gage shown below. , Genuine OEM, There is a refundable core charge associated with this product. May 22, 2019 · The Series 60 camshaft is located on top of the cylinder head, just below the valve cover. Use J-46904 for screw-in stainless cups 240-1039 23538840 240-1035 23533148. 2 Installation of N3 Injector Tube and Seal" for N3 injector tubes. The advantage of the 30,000 psi Follow along as we change the injectors, seals and valve adjustment screws on our Detroit Diesel Series 60 DDEC III engine. Detailed procedure for adjusting N3 fuel injectors and valves on Detroit Diesel Series 60 2004 engines. A height gage pilot hole is provided in the injector body on the machined surface contacted by the injector clamp near the solenoid. , offers the following information regarding the N3 Injector tube Installation for 60 Series Detroit Diesel engines. To replace injectors on the Detroit 60 Series 12. View and Download Detroit Diesel 18SP532 installation instructions online. . 1 Year Parts Warranty. 7L engine is one of the most successful heavy-duty diesel engines in modern history. OTC Injector Cup Removal/Installation Tool is a specialized tool designed to efficiently remove and install screw-in stainless steel injector cups on Detroit Diesel 60 Series engines. The carbon-looking conical washers in the injector kit are designed to seal between the injector hold-down bolt head and the crows foot clamp. Includes valve lash adjustment sequence. Clean EUI (See current Series 60 service manual (6SE483) or Series 50 service manual (6SE50) for proper procedure). May 22, 2019 · Section 2. Nov 13, 2025 · Install injector cup removal/installation tool into injector bore. Mostly in Freightliner Century, Columbia, FLD, some Jul 9, 2020 · About this item [Compatibility] - Works on Detroit Series 60 engine. Detroit Diesel Part # R414703002 When replacing a fuel injector, it is important to identify the root cause of the failure. At the heart of its performance is the Removal & Installation Tool for Detroit Diesel 60 Series Stainless Steel Injector Sleeves. 6 Installation of N2 Injector Tube and O-ring" for the N2 injector tubes and refer to "2. Inspect EUI for leaks, turned O-rings, broken injector follower spring DETROIT 60 SERIES INJECTOR CUP INSTALL WITHOUT REMOVING THE HEAD PART 2 OF 3 VIDEOS Kurt Sibila 3. This catalog provides a complete selection of rebuilt injectors, injector hardware, fuel system parts, and service tools for the Detroit Diesel 12. B. May 22, 2019 · Series 60 - Section 2. Unscrew injector hold-down clamps and extract injectors using proper tools to avoid damage. PART 1 OF 2 VIDEOS DETROIT 60 SERIES PULL HEAD AND CAM SHAFT PART 3 OF 10 VIDEOS Cleaner BROKE the Ego of the “Strongest Women” 💪🔥 | Anatoly GYM PRANK DETROIT 60 SERIES INJECTOR INSTALL PART 1 OF 2 VIDEOS Kurt Sibila 3. Core return is required for a refund. 99K subscribers Subscribed Apr 22, 2016 · Blog Installing & Removing Injector Cups on Detroit Diesel 60 Series EPA-07 and Pre-EPA07 By Fred • April 22, 2016 • Posted in Knowledge Base, Diesel Tools N3 Injector Tube Installation For 60 Series Detroit Diesel Engines S. Remove the injector hold-down clamp bolts, typically torqued to about 25-30 ft-lbs. How To: Replacing Injectors on a Series 60 Detroit Diesel ZED Performance 3. 2 Installation of N3 Injector Tube and Seal Perform the following steps for injector tube installation: Clean injector bore of debris. The N3 injector is designed as an inline concept. Remove the valve cover to access injectors. The advantage of the 30,000 psi Oct 6, 2020 · Detroit Diesel 60 Series Fuel Injector and Harness Install Jun 4, 2019 · Product Description OTC's 5877 Injector Cup Removal/Installation Tool Set is the ideal solution for removing screw-in stainless steel injector cups from 60 Series Detroit Diesel engines. It ensures safety, minimizes contamination risks, and creates an efficient workflow for disassembly. 7L | 14L From HD Kits Quality Parts, 2 Yrs Warranty. 1L | 12. Inspect injector cups and replace seals to prevent leaks The heart of the diesel engine is the fuel injection system. Similar to J-46904 and J-48824. Call 888-642-6460 now. Install the injector and hold down clamp as an assembly into its respective injector tube bore, taking care not to damage the injector O-rings. See Figure "N2 Electronic Unit Injector Cross-section" . Refer to "2. 7L Series 60 engine. 7L, 14L) Proper preparation is a critical step in the engine overhaul process. N2 Electronic Unit Injector After entering the nut cavity, the fuel passes through a drilled passage into the poppet control valve and plunger area. Beginning in 2004, these engines started using a N3 injector which required a different housing than previous injectors. 1 Series 50/60 Unit Injector Inspection/Removal To determine if the unit injector is not functioning properly and needs to be replaced, follow this procedure: Drain fuel system and remove EUI. [Functions] - Works on screw-in stainless steel cups to remove or install the injector cups. This two tool set of injector cup removal/installation tools work on screw-in stainless steel cups. To the Operator This guide contains instructions on the safe operation and preventive maintenance of your Detroit Diesel Series 60® engine used in vehicle, or fire fighting apparatus applications. wordpress. com Detroit Diesel 60 Series Engine Rocker Arm Shaft 12MM 12PT 1/2 Inch Drive Extra Deep Socket Heavy Duty OEM Alternative to J-44706 Superseded From J View and Download Detroit Diesel 60 Series service manual online. Carefully extract the injector, inspect and replace O-rings to prevent leaks. The fuel metering unit or module is positioned under the plunger, so the overall envelope of the N3 is smaller than previous injectors. I will be removing the jake brakes, Rocker Assembly, and #1 Injector on this Detroit 12. 5 N3 Electronic Unit InjectorFigure 3. Detroit 60 Series Injector Cup Installer The head must be removed to use this tool. 39K subscribers Subscribe Removal & Installation Tool for Detroit Diesel 60 Series Stainless Steel Injector Sleeves. N3 Electronic Unit Injector After entering the nut cavity, the fuel passes through a drilled passage into the module and plunger area . Additionally, when tightening the bolts, it is important to use a sequence pattern and ensure that all of the bolts are tightened evenly. Install Follower Spring and Retainer Kit 23528939 on Series 50 or Series 60 Fuel Injector. Premium quality, fast shipping, and in stock. Great Prices. Use J-48824 for screw-in stainless cups 240-1045 23534745 23538829. View and Download Detroit Diesel 60 Series manual online. Perform the following tests for cylinder head inspection. The motion of the injector rocker arm is transmitted to the May 22, 2019 · N2 Injector Tube Crevice Volume Removal Tool Detroit Diesel has made a machining improvement on the Series 60 cylinder head injector tube bore. 18SP532 industrial equipment pdf manual download. Carefully disconnect fuel lines and electrical connectors from each injector. Use tool J-47372 to remove the fuel injector. The benefits are low unit cost and minimal maintenance cost. Series 60 engine pdf manual download. [Replace Part Number] - Alternative to J-46904 J-48824. Dec 12, 2023 · Detroit Series 60 Injector Torque Specs The Detroit Series 60 Injector Torque Specs require that the injectors must be tightened to a torque of 30-35 lb/ft. TT00006 N3 Injector Tube Installation For 60 Series Detroit Diesel Engines S. Ruggedly constructed tools allow easy, damage-free, removal and installation of both styles of stainless injector cups used on these engines. Quality Diesel Engine Parts. Maintenance instructions cover routine engine services such as lube oil and filter changes in enough detail to permit self-servicing, if desired. Tamerx Injector Cups for Detroit 60 Series 14. Detroit Diesel Series 60 12. International, Inc. See Figure "N3 Electronic Unit Injector Cross-Section" . Aligning tool with slots in tube. May 22, 2019 · Series 60 - Section 2. This Video explains how to replace an injector on the Detroit 60 series, and Detroit 50 Series engines. Turn injector cup removal/installation tool and injector tube counter clockwise to remove. 1L, 12. To the Operator This guide contains instructions on the safe operation and preventive maintenance of your Detroit Diesel Series 60® engine used in vehicle or fire fighting apparatus applications. Turn the tool counterclockwise to remove the injector tube and DETROIT 60 SERIES INJECTOR INSTALL PART 2 OF 2 VIDEOS 30 Rare Old Engines Starting Up – Sounds That Will Blow Your Ears Off! ⏩Part 2 Diesel In The Coolant? What Are Injector Cups And Sleeves? OTC's 5877 Injector Cup Removal/Installation Tool Set is the ideal solution for removing screw-in stainless steel injector cups from 60 Series Detroit Diesel engines. Sep 15, 2011 · Series 60 N3 Electronic Unit Injector Engine models built after December 1, 2003 will use the N3 Electronic Unit Injector (EUI). , offers the following information regarding the N3 injector tube installation for 60 Series Detroit Diesel engines. See Figure "N3 Injector and Related Parts" . Buy today! May 22, 2019 · Valve and Injector Operating Mechanism The valve and injector operating mechanism is located entirely in the cylinder head. Simplifies sleeve replacement without machining centers, ensuring OEM specs are maintained. Jun 6, 2019 · Section 3. 0L are built to OEM standards. Renowned for its reliability, efficiency, and widespread use in trucks, buses, construction equipment, and marine applications, this inline-six engine became a standard in the industry. 6. 60 Series engine pdf manual download. See Figure "Crevice Area" Figure 3 Detroit Diesel has made a machining improvement on the Series 60 cylinder head injector tube bore. Diesel and Natural Gas-Fueled Engines. This machining improvement removes cast iron material from the head at the crevice area, located just above the injector tube to cylinder head sealing land. This tool ensures precise and efficient installation, making it an essential addition to any mechanic's toolkit. Align the clamp over the bolt hole, install the new bolt into fuel injector clamp and snug until the fuel injector fully seats, then release the fuel injector bolt. Welcome, here is a detailed video of a hands on experience, working on a Detroit 60 series engine. J-33880 Detroit 50 and 60 Series Brass Injector Sleeve Remover & Installer Tool Set For use on brass injector sleeve cups 240-1028, 240-1017, 8929078 and 23501580. Use FERRO8824 for screw-in stainless cups 240-1039 23538840 240-1035 23533148 Use FEPRO8824 for screw-in stainless cups 240-1045 23534745 Nov 18, 2015 · Wisteria Theme by WPFriendship ⋅ Powered by WordPressSeries 60 Electronic Unit Injector Terminal Installation grupofeynsa. Properly set injector body height May 22, 2019 · Section 1. Detroit Diesel J-46904 60 Series Injector Nozzle Cup Sleeve Tube Remover Installer Alternative Tool for screw-in stainless cups 240-1039 23538840 240-1035 23533148 Heavy Duty Aftermarket This tool is a J-46904 alternative used on Diesel 60 Series Injector Nozzle, Cup, Sleeve, Tube to remove and install. Nov 27, 2013 · Refer to the Series 60 Service Manual (6SE2007) for full procedures on the proper removal and installation of the E3 injector. See pictures for correct tool. tqftpu wtp qfhhc hbsy ahzgjy kzrqq ggrohj nxvbxa hcm iud quv dvx lzkxwo sjb evdqvmj